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Cement Is Around Seven Per Cent of Global Emissions and the Most Promising Fix Needs No New Factory

LC3 replaces part of the clinker in cement with calcined clay and limestone, cutting emissions by up to forty per cent. Around thirty five plants were producing calcined clay for cement by 2026, with more building.

Outspoken Digest Design Desk

Thursday, August 20, 2026/3 min read

Fresh concrete being poured and worked on a construction site
Editorial illustration generated for Outspoken Digest

Concrete is the second most used substance on earth after water, and almost nobody outside the industry can name what is wrong with it. The problem is not the gravel, the sand or the water. It is the cement, which accounts for roughly 90 per cent of the emissions in a batch of concrete while making up a small fraction of its mass.

The cement sector as a whole is responsible for something in the region of 7 to 8 per cent of global emissions. That is a larger share than aviation, and it attracts a fraction of the attention.

Why is cement so carbon intensive?

Because of a chemical reaction, not just a hot kiln, and this is the detail that makes the problem hard.

Making Portland cement means heating limestone to around 1450 degrees to produce clinker. Roughly a third of the emissions come from the fuel used to reach that temperature, which is a problem you can solve with cleaner energy. The other two thirds come from the limestone itself, which releases carbon dioxide as it decomposes. That fraction is released no matter how the kiln is powered.

This is why cement resisted decarbonisation for so long. Most industrial emissions are an energy problem. Cement is partly a chemistry problem, and you cannot switch a chemical reaction to renewables.

What is LC3?

Limestone calcined clay cement, and the idea is to use less clinker rather than to make clinker cleaner.

LC3 replaces a substantial portion of the clinker with a blend of calcined clay and limestone, both widely available and far less carbon intensive to prepare. Clay is heated to around 800 degrees rather than 1450, and no carbon is released from the clay itself in the way it is from limestone in the kiln.

The reported reduction is up to 40 per cent against conventional Portland cement, with comparable performance in concrete. The estimate attached to wide adoption is up to 500 million tonnes of CO2 avoided by 2030.

Why is this more credible than the other proposals?

Because of what it does not require.

Most low-carbon cement routes need either carbon capture fitted to the kiln, which is expensive and largely unproven at scale, or an entirely novel chemistry that has to earn its way through decades of standards and structural engineering confidence. Both are long roads.

LC3 is cost effective and does not require capital intensive modification of existing cement plants. It uses clays that are abundant, including lower grade clays unsuitable for other uses. As of 2026, around thirty five plants were producing calcined clay for cement, with more under construction. That is a supply chain forming rather than a pilot project.

Where are the catches?

Three, and none of them is fatal, but they explain why this is not finished.

Clay quality varies by geology. The reactivity depends on the kaolinite content of the local clay, so the same recipe does not perform identically everywhere. This is a regional supply question, not a laboratory one.

Standards and specification lag. Engineers specify to codes, and codes move slowly. A material can be demonstrably fine and still be unspecifiable on a given project because the relevant standard has not caught up.

Colour and early strength differ. LC3 concrete can look different and gain strength on a different curve, which matters on a fast programme where the schedule depends on striking formwork at a known age. That is a construction management problem, and it is a real one.

What does this change for a building?

It attacks the part of the carbon bill that cannot be paid off later.

Operational emissions fall over time as grids decarbonise. Embodied emissions are spent up front and stay spent, which is the whole argument behind keeping buildings rather than replacing them. Where new construction is genuinely necessary, the cement specification is one of the largest single levers available.

It also reframes the timber argument. Mass timber gets attention because it is visible and photogenic, and it matters. But most of the world's building will keep being done in concrete for the foreseeable future, and a 40 per cent cut applied to an enormous volume outperforms a 100 per cent cut applied to a small one.

For the Gulf, where concrete is the default and clay is not scarce, the interesting question is not whether the chemistry works. It is whether anyone specifies it before a regulation makes them, which has been the pattern for every other envelope improvement in the region.

Published in The Outspoken Digest

Editorial desk

Outspoken Digest Design Desk

Reports for The Outspoken Digest across Design.

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